Structured Vs. Unstructured Caps. Difference? (With Pictures)

We have all worn caps and hats, but we have seen that some caps retain their shape when they are not worn, while others collapse or lose their shape. This is because some caps have a structured crown while others don’t. This is an important point of distinction because you might want to go for a certain look and the cap’s sturdiness determines whether you are able to do so or not. We’ll help you understand the difference between Structured and Unstructured Caps so you can make an informed decision on which is right for you.

The difference between structured vs unstructured caps

The main difference is structured caps can retain their shape even when not worn by the wearer. This is because of the existence of stiff fabric on the inside of the cap’s crown. This hard fabric gives the cap a ‘structure. Therefore, the cap is known as a structured cap. As opposed to a structured cap, the unstructured cap has no such stiff inner structure, and therefore, it doesn’t retain its shape when not worn. The stiff material in a structured cap is known as ‘Buckram,’ and in most cases, it is applied only to the cap’s front panels.

Which style cap is best for logo embroidery – structured or unstructured?

If you are applying logo embroidery at the cap’s front, your main purpose is that it is prominently displayed. If the crown loses its shape every time the wearer takes it off, you are not maximizing the display time. Further, the logo also loses its structure in such a case. Therefore, it is best to have such embroidery on a structured cap instead of an unstructured cap.

What is a structured cap?

The most common type of cap is a baseball cap. It is one of the best examples to understand a structured cap. Generally, the baseball cap has six panels sewn together. If the front two panels have buckram inside, the cap gains support and doesn’t lose its shape when not worn. These caps are known as structured caps.

However, a baseball cap is not the only kind of structured cap. There are other styles too, such as a Peaked Cap or a Deerstalker Cap. Usually, if the caps are made for wearing in winter, they use heavier fabrics such as wool. In such cases, the fabric needs linings for support and wearing comfort. Therefore, usually these caps have a structured crown.

Another important reason why caps need to be structured is the cap profile or the crown’s height. The higher the profile, the greater the need for support, and the more likely it’ll be a structured cap.

Advantages of structured caps

• These are best to display logo embroidery or military insignia because the structured crown provides constant visibility.
• They convey an alert, spic and span, ready to take action look. Therefore, they are most appropriate for armed forces.
• They fit well on the wearer’s head and don’t fall off easily, so they are best while playing a sport.

Disadvantages of structured caps

• They are less durable as compared to unstructured caps because, with time, they lose their inner material and, therefore, lose their firmness.
• They lack foldability, and therefore, can’t be stored in small places
• They are less travel-friendly, and instead of putting things on top of structured caps, you should revert them and put things inside so they don’t lose their structure while traveling.

What is an unstructured cap?

As the name suggests, unstructured caps have a softer and collapsible crown due to the lack of an inner structure. If taking an example of a six-paneled baseball cap, the front two panels will not have buckram inside.

However, there are some other examples of an unstructured cap, too, one common one being a Fiddler cap, also known as a Mariner’s Cap. As the unstructured caps lack structure, they are made from softer fabrics such as cotton, canvas, denim, and so on.

Advantages of unstructured caps

• They convey a very laid-back, relaxed, or casual look, so if you’re wanting that kind of look, you should definitely go for them.
• They are more durable as compared to structured caps; the only issue they can face is they can be torn more easily, but packing them in your travel bag is much easier without denting them.
• They are easily foldable, and therefore, can be stored in small places
• They are made from softer material and are therefore more breathable and sweat-absorbent

Disadvantages of unstructured caps

• These are not a great option to display logo embroidery or military insignia because the unstructured crown loses shape and reduces visibility.
• They don’t fit as well as structured hats and can fall easily if not supported by elastic closures. Therefore, if an unstructured cap is going to be used for a sport, it should have an elastic rear.

Structured vs unstructured caps

Comparison Properties	Structured cap	Unstructured cap
Material	The outer material could be softer; however, the inner structure is made from a stiff material such as buckram. An inner lining is added to provide wearing comfort.	Softer materials such as cotton, canvas, and denim are used. No inner lining is required, as the material in itself is soft.
Stability	These are more stable because they fit better on the wearer’s head. Further, the rigid structure prevents them from flying away in the wind.	They are less stable unless there is an elastic closure; however, they are relatively less stable even with the closure. They can easily fly away in the wind.
Durability	A structured cap is less durable because it can lose the stiff inner structure with time, and it can get dented easily.	An unstructured cap is more durable because there isn’t much damage you can cause to it except tearing it.
Ideal For	These are ideal for sports, armed forces, and other purposes where you can’t compromise visibility or need to look alert.   Further, as they don’t lose shape, they can be used well to incorporate a logo or an insignia.	These are more suitable for casual wear as they have a more relaxed and casual look.   However, they are not appropriate for logo or insignia display.
Foldability	Structured caps are not foldable because of the stiff material and therefore need more space in your travel luggage.	Unstructured caps are easily foldable and can be stuffed in small places without damaging the cap.

The best structured cap

The best unstructured cap

Final thoughts

If you are going for comfort and stability, then you should pick a structured cap. The cap will fit well on your head, and you will convey an alert look. Further, if you are looking to use a structured cap as merchandise for your business, then the structured caps offer a great opportunity for embroidering your logo in it.

If you want to have a relaxed and laidback look, then you must check out some unstructured caps. There are several designs that can bring versatility to your look. Another great reason to go for an unstructured cap is that they are extremely travel-friendly, foldable, and more durable.

Overall, it is the purpose for which you will be wearing the cap that determines which is more suitable for you.